18 Jun 2025
by Ray Robinson

“Safety and security are two sides of the same coin”

Guest blog by Ray Robinson, Director of Operational Technology at NCC Group #techUKOTSecurity

Ray Robinson

Ray Robinson

Director of Operational Technology, NCC Group

Ray has over 30 years’ experience in the Software and Cyber Security industry advising clients on implementing effective strategies in Agile and waterfall project delivery streams, including security and penetration testing.   More recently, he’s become and OT specialist working in the Energy, Regulation, Public, Engineering and Finance sector across a 20 year span. In his role at NCC Group, Ray is advising numerous UK Government departments and industrial sector clients on their digital transformation, ICS/OT, cloud, and Cyber Security programmes. 

Securing OT to protect people, productivity and profits

For industrial sectors and public utilities, the primary means of generating revenue is their Operating Technology (OT) and their priority is to secure the safety and continuity of output.

Why do businesses that rely on OT to achieve their goals invest more in IT security controls than in protecting their operational assets? A McKinsey report found 96% of business leaders admit they need to invest in OT cyber security. Our recent OT webinar series found just 26% of attendees have a combined safety and security team.

The OT Security Investment Paradox

This paradox leaves industrial organizations extremely vulnerable. When an operational system or machine goes down it can lead to financial losses exceeding $5 million.

There are serious physical safety risks too—a malfunction at the direction of a threat actor could create a life-threatening situation. The attack on the German Steelworks blast furnace could have easily caused the system to overheat and explode. Attacks on water infrastructure could have devastating effects, contaminating the water supply for untold numbers of innocent victims. Officials at American Water (which serves 14 million people in the U.S.) admit they are “unable to predict the full impact” of the recent breach of their internal networks.

So why is there a lack of investment in OT cyber security?

  • Most just don’t think of OT infrastructure as an attack surface. Industrial teams often turn to OEMs when machinery goes down, assuming it’s a technical malfunction (“turn it off and on again?”).
  • Security hasn’t kept pace with the Industrial Internet of Things (IIoT) integration. Operators have embraced the benefits of IIoT, but they haven’t recognized the expansion of the attack surface it brings.
  • Most don’t consider OT cyber security in their downtime cost calculations.
  • The OT environment is complex and variable. IT cyber security is relatively standardized—there are universal solutions for securing routers, software, etc. But almost every factory and facility have different OT devices and set-ups. Therefore, protecting your bespoke facilities will require a tailored, measured approach.   
  • Until recently, there haven’t been penalties for OT security failures. On the IT side, the SEC, PCI, GDPR, and HIPAA requirements set standards for resilience, response and penalties for security breaches. However, similar mandates have only recently been applied to industry and critical infrastructure through NIS and NIS 2.

In the UK, 606,000 workers per year are injured in the workplace on average, with 124 fatalities per year. While individuals bear most of the brunt, these safety incidents can cost employers £3.9BN. Executives have been personally prosecuted for gross negligence manslaughter in the event of workplace fatalities in which they’ve been found to commit a gross breach of duty.

The risks have never been higher. Here’s how to mitigate them.

Between geopolitical issues, global conflicts, not to mention China’s persistent threat, and hacktivists targeting OT systems, organizations must prioritize OT security to prevent financial loss—or worse, loss of life.

Here’s how to convince decision-makers to invest in OT cyber:

  1. Focus on risk calculations. Link OT cyber risk directly to the risk of downtime and the calculated potential losses.
  2. Safety should always be the #1 priority for every organization. Be clear about the potential cost involved—human, reputational and financial.
  3. Manage change effectively. OT and IT must work together with new technology introductions, processes or adjustments.
  4. Train people to always be mindful of the security context.
  5. Bring OT, IT and safety to the table. Bring teams together and encourage shadowing or internship style arrangements to encourage collaboration.  
  6. Implement the SANS 5 Critical Controls.

Protect your people, profits and productivity

Securing OT infrastructure can feel daunting, especially when you’re starting from scratch. It feels urgent but almost unachievable at the same time.


techUK’s Operational Technology Security Impact Days 2025 #techUKOTSecurity

techUK’s Cyber Programme is delighted to be holding our second securing Operational Technology (OT) security impact days to showcase how cyber companies are helping organisations to secure their OT and navigate the convergence of IT/OT systems.

Read all the insights here

Responding to Ransomware Threats to the UK's Operational Technology Systems

Join techUK for a webinar exploring the impact of ransomware attacks on the UK's operational technology (OT) systems.

Book now!


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Jill leads the techUK Cyber Resilience programme, having originally joined techUK in October 2020 as a Programme Manager for the Cyber and Central Government programmes. She is responsible for managing techUK's work across the cyber security ecosystem, bringing industry together with key stakeholders across the public and private sectors. Jill also provides the industry secretariat for the Cyber Growth Partnership, the industry and government conduit for supporting the growth of the sector. A key focus of her work is to strengthen the public–private partnership across cyber to support further development of UK cyber security and resilience policy.

Before joining techUK, Jill worked as a Senior Caseworker for an MP, advocating for local communities, businesses and individuals, so she is particularly committed to techUK’s vision of harnessing the power of technology to improve people’s lives. Jill is also an experienced editorial professional and has delivered copyediting and writing services for public-body and SME clients as well as publishers.

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Annie Collings

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Annie is the Programme Manager for Cyber Resilience at techUK. She first joined as the Programme Manager for Cyber Security and Central Government in September 2023. 

In her role, Annie supports the Cyber Security SME Forum, engaging regularly with key government and industry stakeholders to advance the growth and development of SMEs in the cyber sector. Annie also coordinates events, engages with policy makers and represents techUK at a number of cyber security events.

Before joining techUK, Annie was an Account Manager at a specialist healthcare agency, where she provided public affairs support to a wide range of medical technology clients. She also gained experience as an intern in both an MP’s constituency office and with the Association of Independent Professionals and the Self-Employed. Annie holds a degree in International Relations from Nottingham Trent University.

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Tracy Modha

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Authors

Ray Robinson

Ray Robinson

Director of Operational Technology, NCC Group

Ray has over 30 years’ experience in the Software and Cyber Security industry advising clients on implementing effective strategies in Agile and waterfall project delivery streams, including security and penetration testing.   More recently, he’s become and OT specialist working in the Energy, Regulation, Public, Engineering and Finance sector across a 20 year span. In his role at NCC Group, Ray is advising numerous UK Government departments and industrial sector clients on their digital transformation, ICS/OT, cloud, and Cyber Security programmes.